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Product Description
PRODUCTION LINE PROCESS
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1. The silo dosing system supplies a uniform batch of mixed materials and continuously feeds the downstream equipment according to preset weight values, ensuring a stable supply of materials for production.
2. Maintaining a consistent supply of water and materials to ensure that the powder and water are uniformly mixed according to the set ratio, thus providing the ideal state of granular materials for production forming.
3. The powdered materials are shaped into thin slices by gauge rollers, which are then rotary-cut into pieces before entering the oven, ensuring stable and consistent chip formation. The scraps are crushed into strips and then sent for secondary mixing by air blowing to achieve a fine particle size of the scraps and a uniform mixing ratio of new and old materials.
4. It provides stable hot oil temperature, maintains steady hot oil capacity, ensures the matching of hot oil flowrate with product production speed, so that the dough undergoes phase change after high-temperature oil frying to obtain complete and consistent products.
5. Safety System:
(1)The fryer hood and outlet have fire nozzles linked to an automatic fire suppression system.
(2)The heater has negative pressure sensors to prevent burner flameout.
(3)The CIP cleaning system has electronic and mechanical switches for safety, avoiding hazards from accidental activation.
(4)Insulation is used on hot oil pipes to prevent burns.
(5)Protective covers are in place during operation to shield workers from hot oil.
6. It adopts pneumatic automatic feeding and automatic recycling of residual materials for cyclic utilization system, reducing manual operation; it adopt slinear vibration feeding and vibration dispersion feeding methods to ensure that flavoring is evenly distributed onto each potato chip.
